Recyclable Li‐Metal Battery Electrolytes via In Situ Cyclic Carbonate Polymerization

Gao H, Riesgo‐Gonzalez V, Runge JR, Yiamsawat K, Spencer‐Jolly D, McGuire TM, Rees GJ, Gao X, Hu B, Zhang S, Wang L, Bruce PG
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et al

Enabling recycling and improving performance are key challenges for next‐generation electrolytes for rechargeable batteries. Here, an equilibrium polymerization: trimethylene carbonate (TMC) ring‐opening polymerization, in the presence of lithium difluoro(oxalato)borate salt, is utilized to form an electrolyte in situ during coin cell fabrication for lithium batteries. This process creates a semi‐solid poly(trimethylene carbonate) electrolyte with high ambient ionic conductivity (0.52 mS cm−1), thermal stability (Td, 5% = 160 °C), and oxidative stability up to 4.7 V. Using this electrolyte with commercial lithium iron phosphate cathodes, results in 97% capacity retention after 350 cycles at 2C, achieving theoretical capacities of 170 mAh g−1 at 0.1C. The cells retain excellent performance at high current densities (86 mAh g−1 at 4C). Post‐use, the polymer can be separated from the salt and selectively recycled to pure starting monomer (TMC) through a solid‐state chemical recycling process. The recycled monomer, when repolymerized to reform the polycarbonate electrolyte, yields cells with performance identical to the original. The exploitation of polymerization‐depolymerization equilibria offers a useful strategy for enhancing battery performance, ensuring effective material recycling, and advancing a circular economy.

Keywords:

recycling

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polymer electrolytes

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lithium metal

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batteries

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in situ polymerizations